Why is it important to monitor bearings for misalignment?

Monitoring bearings for misalignment is crucial because misalignment can lead to an increase in vibration, which adversely affects the operational efficiency and lifespan of the bearings. When bearings are misaligned, it creates uneven loads across the bearing surface, resulting in higher friction and temperature, which can cause premature wear and eventual failure. By identifying and correcting misalignment early, maintenance can prevent these issues, ensuring that the bearings operate smoothly and reliably.

While ensuring correct manufacturing and load capacity are important aspects of bearing operation, the immediate concern with misalignment relates specifically to the increased vibration and resultant failure risk. Proper alignment is fundamental to optimizing bearing performance, minimizing maintenance costs, and extending service life.